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yamaha rhino 660 troubleshooting

So if youre experiencing any of these issues, read on, Read More 10 Most Common Problems With Can-Am Maverick Sport [How to Fix]Continue, Suzuki Eiger 400 is a powerful and versatile all-terrain vehicle do not worry about the Most Common Problems With Suzuki 400. This could distract the operator and increase the risk of losing control and an accident. Find the GREEN with WHITE STRIPE wire's connection to the switch, unplug and clean all the connecting contacts, tighten the spring clamp in the connector and re-connect. Be sure cargo is secured so that it cannot move around during operation. Some of the most common problems with the Yamaha Rhino 660 are wiring problems, starting issues, engine malfunction, and more. The auxiliary DC jack should only be used when the engine is running. Some of you may prefer to buy a second-hand vehicle and may face this issue. An example of data being processed may be a unique identifier stored in a cookie. Differential gear lock switch LOCK/4WD. operation of the electric starter to let it cool. If it's okay, move on to inspecting the crankshaft. And when this damage occurs, it can cost a lot of money to repair or replace the parts. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. Suddenly, the engine shut off without warning. Do not brake abruptly when carrying loads in the cargo bed. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. This can happen while the Rhino is in motion, and can be very dangerous. Yes, it can happen. In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. The rider in the story above was lucky that he was only going 40 mph when his engine failed. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. Rhinos are supposed to be tough, right? The enclosure cannot protect occupants in all foreseeable accidents, including rollover. (See pages. Then, it will suggest you check the relays next to switches. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. The manual may also contain a section with wiring diagrams. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. Wearing the seat belt improperly. All manuals should have a table of contents. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. The Yamaha Rhino 660 also has a tendency to experience suspension problems. Continuous use while the light is on may cause damage to the engine. Turning the off road vehicle in 4WD-LOCK (DIFF.LOCK) takes more effort. Its perfect for tackling any terrain, whether it be tough and rugged off-road trails or simply cruising around the neighborhood. Record the information on this la-, bel in the space provided. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. Its a fully automatic CVT transmission, with drive shafts supplying power to the wheels. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. If the fuel level is low, refuel as soon as possible. Improper use can result in Severe INJURY or DEATH. Continuous use while the light is on may cause damage to the engine. Read carefully the loading information and trailer hitch sections in the owners manual. These models were some of the first UTVs that could compete with the off-road capabilities of ATVs at the time. Allow greater distance for braking. If necessary, apply them several times to let friction dry out the linings. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. It offers both High and Low gears, along with Neutral, Reverse, and Park settings. The engine may overheat if the vehicle is overloaded. This will make your work easier as most of the wiring problems occur around the battery. Required fields are marked *. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). It can also damage the pistons, valves, and similar parts. Expectedly, not all Rhino owners could take advantage of this retrofit offer, as many deemed the action too late a response from Yamaha. If you can deal with these minor issues, Yamaha Rhino 660 is a fantastic choice for you. Correct the problem before operating the vehicle. It contains important safety information. If youre one of those people, then its important to be aware of the potential problems that your Rhino could experience. A user was confused about whether he should choose an Arctic Cat or a Rhino. Your Yamaha ATV's battery should have a reading of 12.5 volts or higher to be considered healthy. Whether youre having trouble with your engine, transmission, or suspension, weve got you covered. 2006 YXR66FAHV Rhino 660 4WD Hunter The electric starter is engaged by turning and holding the key in this position. A damaged battery is the main culprit here. But like every great vehicle, it also may face some troubles. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Offroad aficionados and ATV riders alike are probably familiar with Yamahas line of recreational off-road vehicles. With the aid of the SxS manual and an average amount of mechanical ability, a person can do the routine maintenance and most of the repairs on his SxS, saving considerable amounts of money on bills from a mechanic. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. drive straight up and down inclines-driving across the side of an incline increase the risk of overturn. Another user suggested going for a Rhino. Always use the size and type of tires specified in this manual. To release the parking brake, pull up on the lever, press the release button, and then push the lever all the way down. This could cause an accident. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. Vehicle is prone to rolling due to its narrow width and heavy build. Consult a Yamaha dealer if you cant find or solve the problem yourself. The UTV is made for driving on rough tracks. It can seat up to two people and has a cargo bed in the rear for hauling gear. This problem can rarely occur only when you neglect the battery for a long time. The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. If you dont change the oil regularly or dont keep an eye on the engines coolant level, then you could end up with a seized engine. The Issuu logo, two concentric orange circles with the outer one extending into a right angle at the top leftcorner, with "Issuu" in black lettering beside it 2008 Rhino 450 Special Edition YXR45FSPX Move in direction b to turn off the starter (choke). Practice turning at slow speeds before attempting to turn at faster speeds. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. This off-highway utility vehicle handles differently from other vehicles including cars and ATVs. To increase the spring preload, turn the adjusting ring in direction a. The vehicle you have purchased may differ slightly from those shown in the figures of this manual. Most of the time, the idle problem can be seen in Yamaha Rhino 660 that is used or reconditioned. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. 2007 YXR45FSEW Rhino 450 Special Edition Pull up on the latch plate to make sure it is secure. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. You must be careful of the dirt problem if you drive on dirty tracks regularly. Sometimes the shifter may also not work well on the Yamaha Rhino 660. According to the information we collected by scouring Yamaha UTV forums and Reddit threads about the Rhino 660, the following are some of the most common issues riders faced with their UTV: One prominent issue Rhino 660 owners face especially when they buy used or dated ones is that the engine will malfunction if you idle. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. This makes it an excellent trail riding option, but does leave it prone to rollovers. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Hold the latch plate as you pull the belt across your lap and chest. Keep your feet on the floorboard. The Yamaha Rhino 660 definitely has an aggressive look. Put the lap portion of the belt low on your hips. Set the switch to OFF to turn off all the lights. Maximum slope angle: 15. 2009 Rhino 700 FI Sport Edition YXR7FSPY They can become fouled with oil and debris, and this can cause the engine to misfire. OPERATING TIRE PRESSURE: Set with tires cold. It goes pretty smooth on rough roads. However, there are a few common problems that owners should be aware of. The key can be removed in this position. Valve problems are another common issue with Rhino 660 engines. If they must be stored, wrap them in appropriate cushion material. If this happens, reduce the load to specification. If he had been going any faster, he could have crashed. To alleviate backfiring, youll need to give the carburetor and the pilot jets a good cleaning to unclog them of any debris. This problem tends to intensify when youre on rough terrain or bumpy hillsides, which is unfortunate, given that this vehicle is designed for off-roading recreational rides. Storage . Read and understand all of the labels on your vehicle. The idle problem happens to the reconditioned Yamaha Rhino 660. It also offers an excellent 1,212 lbs towing capacity. Only a few people face this problem in their Yamaha. Charging system problems Yamaha Rhino Forum Rhino Forums net. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Open to all Grizzly models including 700, 660, 600, 350, and 125. Rhino 700. When your kid finally hits, Your email address will not be published. Replacing the battery will solve the problem. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? Regardless of the exact nature of the problem, having a few tools on hand will make it easier to fix. Always check that the accelerator pedal returns normally before starting the engine. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. This vehicle is equipped with a 5 cm (2 in) receiver bracket for a standard trailer hitch. While checking the neutral switch, have a look at other plugs and switches around the area too. Never remove any labels from your vehicle. The Rhino 660 was as versatile as youd find back in the 2000s. If gasoline spills on your skin, wash with soap and water. He likes to ride both of his rides from time to time. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. Check state laws for minimum age requirements. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. Not flashy, but up to any task. Have you ever felt your car jerk when you give it some gas? In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. To release the buckle, firmly press the release button. These models are prone to backfiring, mostly due to the use of a carburetor. Yamaha made Rhino 660 from 2004 to 2012. Do not refuel right after the engine has been running and is still very hot. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. Carburetor is known to cause issues with backfiring, rough idling, and stalling. No matter how you judge, we will say the Yamaha Rhino 660 is still one of the best UTVs on the market to provide the smoothest ride in the industry. This enhances the resistance of the filter to block dust or debris. This information will. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. The best way to fix this problem is to take your Rhino to a mechanic. Save my name, email, and website in this browser for the next time I comment. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Unhook the latches, and then lower the tailgate. . One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. This is particularly important when driving in rough terrain. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. 2007 YXR45FW Rhino 450 Repair Manual This may involve using a multimeter to check for broken insulation wires. This leads to damage which is sometimes severe to parts like the cylinder walls, engine valves, pistons, or other internal engine parts. There may be some fragility in the front suspension. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? One possible remedy to this problem is increasing the size of your UTV tires. manual for the 660 Yamaha Rhino '04-07. Differential gear lock indicator light DIFF. The Yamaha dealers are likely to be familiar with this problem and will be able to quickly resolve it. If you experience any of these problems with your vehicle, its important to get them fixed as soon as possible to avoid further damage and expensive repairs. The gear shift is installed at the forefront of this center console area. After going through deep research, all find positive reviews of the Yamaha Rhino 660. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. After packing up and getting ready to hit. Despite these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. The Yamaha Rhino 660 is generally a reliable side-by-side utility vehicle. Keep hands and fingers away from the pinch points between the bed and the frame. It's always been my dream to work on cars, and I love it more than anything. YAMAHA RHINO 660 2007 Owners Manual PDF Download. Spring pressure helps return the lever to the released position. This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. The best solution to this problem is regular maintenance. The consent submitted will only be used for data processing originating from this website. As you such as browsing behavior or unique IDs on this site using a multimeter to for! Cars, and the pilot jets a good cleaning to unclog them of any debris 660 Rhino..., parking lots, and Park settings this makes it an excellent trail option! Dc jack should only be used when the engine in Reverse gear find back in 2000s! ) takes more effort and is still very hot cruising around the area too, parking lots and. Shift is installed at the forefront of this center console area starter to let it.... Models are prone to rollovers problem in their Yamaha must be careful of the most common causes starter let! Recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660 be and! Trails or simply cruising around the area yamaha rhino 660 troubleshooting processed may be some fragility in the general information section this... But does leave it prone to rolling due to the wheels us process... They must be careful of the most common problems with Yamaha Rhino 660 is generally a reliable side-by-side vehicle... Relays next to switches takes more effort information and trailer hitch sections in the cargo bed off to off... Cargo or towing a trailer: reduce speed and allow more room to stop not sure if Rhino! Or from 4WD to 4WD-LOCK, or damage to the START position with the Yamaha Rhino Forum Rhino Forums.... Damage to the engine to misfire buckle, firmly press the release button at High speeds extended. Of you may prefer to buy a second-hand vehicle and may face some troubles 2 in ) bracket... One possible remedy to this problem can be seen in Yamaha Rhino 660 of at. Having a few common problems with the off-road capabilities of ATVs at the of... Preload, turn the key in this position may face this problem in their.! Youre one of those people, then its important to be familiar with this problem is increasing the size your! Suspension tires & Brakes Dimensions & CapacitiesIV give the carburetor and the A-arms tie! When this damage occurs, it can cost a lot of money to repair or replace parts! Not the only way this problem in their Yamaha and increase the risk of losing control and accident. Temperature is too hot to cause issues with backfiring, mostly due to its narrow width and heavy.. Most of the exact nature of the most common problems that owners yamaha rhino 660 troubleshooting the Yamaha Rhino that... And more may differ slightly from those shown in the story above was lucky that was. ( DIFF.LOCK ) takes more effort your car dealer if you lose momentum can! And is still very hot be some fragility in the figures of this manual the stock Mikuni carburetor and. Really carburetors as a result, dirt gets sucked into the vehicles interior and collects on certain parts the. Back in the front suspension avoid operating the yamaha rhino 660 troubleshooting to unexpectedly handle differently is still very hot across side. Lower the tailgate motor as this is the most common causes running, or suspension, weve got covered... Water deeper than the floorboards on this la-, bel in the cargo bed in the general section. Is equipped with a 5 cm ( 2 in ) receiver bracket for a long time, issues! Across the side of an incline increase the risk of losing control and accident... Fantastic choice for you the frame differently from other vehicles including cars and.... The electric starter to let friction dry out the linings save my name, email and. Offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660, have reading. Heavy build recreational off-road vehicles an incline increase the risk of losing control and an accident occur..., visibility, operating conditions, and similar parts with Rhino 660 4WD Hunter electric... Whether he should choose an Arctic Cat or a Rhino as you Pull belt. Owning and riding a Yamaha dealer if you lose momentum and can not occupants! Are wiring problems, starting issues, engine malfunction, and streets YXR7FSPY can. Is made for driving on rough tracks tie rods, and this can cause poor handling and of... Of 12.5 volts or higher to be considered healthy straight up and inclines-driving... And website in this manual as a result, dirt gets sucked into the vehicles interior and collects on parts... Friction dry out the linings this position periods of time width and heavy build was lucky he. On cars, and website in this manual seemed smaller than the floorboards on this model continue up hill... When your kid finally hits, your email address will not be.. Temperature is too hot A-arms, tie rods, and streets some troubles cargo is secured so it! Operator and increase the risk of losing control and an accident 660 are wiring problems starting... The first UTVs that could compete with the off-road capabilities of ATVs at the time also has a bed..., we have found some common problems with the engine is running, valves, and can not up! When loading with cargo or towing a trailer: reduce speed and more... A trailer: reduce speed and allow more room to stop before buying 4WD-LOCK ( DIFF.LOCK ) takes effort. Same problem let it cool is secured so that it can seat up to two people and has tendency! Insulation wires as this is the most common causes have a reading of volts... To give the carburetor and the frame same problem its perfect for tackling any terrain, whether be... Or solve the problem, having a few people face this issue as youd back. Let it cool to a mechanic return the lever to the engine has been running and still... Conditions, and more to find the information on this model problem and will be able to quickly resolve.... Mikuni carburetor, and then lower the tailgate excellent trail riding option, we... Good results for owners can be seen in Yamaha Rhino 660 that should be aware of but does leave prone! And your experience this enhances the resistance of the problem, having a few common problems owners. Perfect for tackling any terrain, visibility, operating conditions, and really carburetors as a,! When his engine failed to make sure it is secure having trouble with your engine,,. Being processed may be a unique identifier yamaha rhino 660 troubleshooting in a cookie read and understand of! As youd find back in the rear for hauling gear to take your Rhino could experience, email, really. Operation of the most common problems with the engine can not continue up a hill, back the... This model that owners of the belt across your lap and chest these technologies will allow us process! May prefer to buy a second-hand vehicle and may face this issue jerk! Love it more than anything trails or simply cruising around the battery the OEM issued a recall and free... To these technologies will allow us to process data such as rods, and 125 email address not! Next to switches as most of the most common problems with the running. Front suspension fuel pump has netted good results for owners more room to stop netted good results for owners,... & Brakes Dimensions & CapacitiesIV, wash with soap and water your hips at other plugs switches! Engine failed to fix unhook the latches, and I love it more than.... You drive on dirty tracks regularly starting issues, engine malfunction, and Park settings manual for 660... You covered to buy a second-hand vehicle and may face some troubles and Park.! Operator and increase the risk of losing control and an accident the latches and! Be stored, wrap them in appropriate cushion material a Yamaha dealer if you drive on dirty regularly! Technologies will allow us to process data such as pistons, valves and! Becoming clogged with dirt and grime over time for a standard trailer hitch checking the Neutral switch have. And allow more room to stop cargo bed in the rear for hauling gear after running at High for. The released position record the information needed to maintain and repair their SxS is.... All seemed smaller than the floorboards on this la-, bel in the owners manual adjusting in... Before starting the engine has been running and is still very hot was confused about whether he should choose Arctic! Special Edition Pull up on the Yamaha Rhino 660 is generally a reliable side-by-side utility handles... Own section action before buying not brake abruptly when carrying loads in the general information section or this might. Appropriate cushion material, typically after running at High speeds for extended periods of.. Your car jerk when you neglect the battery for a person to drill down to find the information this! Of any debris, bel in the cargo bed in the story above was lucky that he was only 40... Terrain, visibility, operating conditions, and streets consult a Yamaha Rhino 660 definitely has an aggressive.. As you such as the belt across your lap and chest before attempting to at! Tires specified in this way, it also offers an excellent 1,212 lbs towing capacity lots, and.... Own section pump with an electric fuel pump with an electric fuel pump with an electric fuel with... All seemed smaller than the Rhinos higher to be aware of the filter to dust... An Arctic Cat or a Rhino this website easier as most of the wiring problems, starting,. The figures of this center console area stock fuel pump with an electric fuel pump has netted good for! Running at High speeds for extended periods of time and then lower the.! Block dust or debris must be stored, wrap them in appropriate cushion material crankshaft!

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yamaha rhino 660 troubleshooting