However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) The third way to take the top off a golf cart is to use a golf cart lift kit. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. $17.65. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. The first step is to remove the four screws that hold the body to the frame. No problem, your welcome. Four 12v Deep Cycle Batteries and 48-V . Except I do remove the 4 bolts that hold the rear roof supports. The next step is to remove the two screws that hold the steering column in place. Take your time and you will see it's not that bad. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Reconnect power. Wired black and grey wire to neg terminal of the battery pack and the batteries charged great. DS is an abbreviation for "double-seated." Wash the cart once more and dry it completely as soon as possible. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Make sure that the governor and carburetor are seated with minimum slack and no tension. Allow the golf cart to dry completely for a day or even more if its a humid area. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. The first step is to remove the four screws that hold the front body in place. Take your time and you'll be fine. You might need an extra coat if youre planning to give your dark colored cart a light color. removing the body from a club car golf cart 1. The information on this website has not been verified for accuracy and should only be used for general information purposes only. A golf cart lift kit is a device that raises and lowers the golf cart. Drill the pop rivet near the forward-reverse handle. Fold the material and heat it again to ensure bonding. For a better experience, please enable JavaScript in your browser before proceeding. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. It is used on Club Car golf carts to indicate that the cart has two seats. The Best Rattle Can Car Paintjob! There are a few ways to take the top off a golf cart. I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. This can be applied just like the spray paint and often a single coat is enough. Take your time and you'll be fine. . 4. Second, you need to remove the old body and install the new one. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. This is because acrylic paint has better adherence property. Once the screws are removed, you can lift the body off the frame. You are using an out of date browser. Remember, clutch removal is merely impossible unless you select the right clutch puller. Bodies are coated in automotive grade primer, and require fitting, finishing, and. The aw 2001 club car body kit is designed for a great price,. Apply a sealant coating after the last coat to give the cart a glossy finish. Disconnect pack positive and pack negative connections. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Apply the trim coat on the desired areas. removal of the reverse switch cover, which Barry does by unscrewing the Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Somewhere around there. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. I downloaded that several years ago with no issues. Fix some plastic tape on the front side so that the weld doesnt push through. The body is some type of plastic along with the roof. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . Diode "WOW" is all I can say. Remove the masking tape about 10 minutes after spraying the last coat. Free shipping. To remove the old body, you will need to remove the four screws that hold it in place. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Remove the two screws on the sides of the lower mid-body and lift the body off. However, if you are install a custom body, our video series will further assist you in the other sections. Remove the rivets holding your gas tank in position. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Drill the pop rivets across the top behind the steering wheel. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. If all you want to do is look at the under body then all you need to do is in the video. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. do NOT contact me with unsolicited services or offers; post id: 7610679601. posted: 2023-04-15 09:47. The final step is to remove the six screws that hold the front grille in place. Remove the engine and seat from the golf cart. It may not display this or other websites correctly. Sand it in smoothly and repaint if needed. Here is my plan. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. Serial numbers are printed on barcode decals. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. To do so, you need the following materials. Remove the engine and seat from the golf cart. Let me rephrase my answer. Take the paper backing off the sticker or decal and paste them on the golf cart! I plan on scuffing with 400 grit and then using Nason epoxy primer. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. Professional IPL laser epilator women laser hair removal female pulsed light ele. Most of the better parts stores sell black lights as well. Remove the 7/16 bolts at the back of the cart. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . . The support plates go to the front and back of the club car close to where you install the axles. Free . Line the outer edges of windows to avoid spray painting them. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Start applying heat at the center using a heat gun and move to the outside. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. I ordered the body from Extreme Kartz, a Double Take body kit. PPG Painted Body and Canopy. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . Haven't really found the detail I'm looking for. Taking motors out is cake. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Remove the engine by un-attaching its straps and screws. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. 2. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. Remove the rear end from the golf cart. You must log in or register to reply here. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Your email address will not be published. The next step is to remove the two screws that hold the front bumper in place. However, golf carts Hi there. Apply more coats until you get the color you want for the cart. You can also email us at Support@GolfCartGarage.com. Once the screws are removed, the front bumper can be lifted off of the vehicle. (Everything To Know), How To Lower A Golf Cart (Step-By-Step Guide). Free shipping. You can try the following options to repair cracks on a plastic golf cart body. Spray and scrub the inside with a cleaner and a brush. Allow one full day for the cart to dry and dont touch it during this period. Carefully insert the hose into your golf carts gas tank opening. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. One way is to use a golf cart lift. $7.00. Wash the area with water from a hose to get a spraying action. How do you remove the front body of a Club Car Precedent? The pictures were a great help, Thank you! Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? CLUBRALLY Club Car DS Deluxe Golf Cart Front and Rear End Repair Bushing. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. Put your movement switch in the neutral and service positions. $1,14696. Installation is very easy, take out the old one and put this right there in its place. Remove the masking tape and plastic bags from the covered areas. Find the gas tank and remove the three bolts holding it down. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. Now you can impress. This is the age of stickers and decals. These screws are usually located in the corners of the windshield. These screws are located on the front of the vehicle, near the top. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Take the front seat off followed by the charging receptacle. Fix the cable in place by tightening the nuts at the end of the cable. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. I need to paint a club-car golf cart. Find a gas tank hose that is long enough to fit into your golf cart. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Flip tow/run switch to tow. link to Callaway Epic Max Driver (Specs Guide). Many of the custom golf cart body kit styles we carry are inspired by high-end automotive styling, with aggressive LED headlights and sporty injection molded shapes. Club Car Golf Cart - $8,600 . The body has orange peel and needs to be color sanded and buffed. Shop Club Car Golf Cart Parts. $24.95. My husband is just not that handy. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? Rotate the governor arm in a counter-clockwise direction. Almost everyone is a collector. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Consider using an air compressor on tight areas if needed. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Club Car DS Replacement Body & Parts Club Car Precedent Replacement Body & Parts Custom Club Car Body Kits Club Car Fender Flares Club Car Body Sort by: Finally, reattach the screws to the bottom of the Club Car. Let us know if you have any questions. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. This product can be used on golf cart fenders, tires, floor mats and tops. Remove the angle bracket to lift the hood off. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. 4. . Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Required fields are marked *. EZGO OEM Complete Golf Cart Body Rivet Kit, Fits TXT Gas and Electric 1994 and U. I needed to swap out a blown motor on my Club Car and googled this thread. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Scratch-resistant to ensure maximum visibility. Wipe the cart using a towel and let it dry completely. Remove the seat hinges using the drill to get the body off the golf cart. You can find a list of compatible bodies on the Club Car website. Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car Custom 12-inch Aluminum SVT Wheels. Finishing up. The first two letters of the serial number indicate the vehicle model; see the chart below to identify your golf cart model. Remove the seatbacks off from the rear seat. Lift the seat and remove it from the cart. I've searched around a little bit and browsed my manuals. Paint the cart using acrylic or plastic-fusion paint. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Copyright 2023, arsearchinc - All Rights Reserved. Wipe the cart using a towel and let it dry completely. Save my name, email, and website in this browser for the next time I comment. DS body removal Electric Club Car. Sepex Carts: 1. Alternatively, you can opt for different base colors or add patterns to it. Matching Vinyl Upholstered Seats. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Drain fuel from the carburetor drain screw with a pan. These screws are located on the front of the vehicle, near the top. Wow - don't even have to remove the top. Painting. I removed it. Web club car ds vip kits (all colors $855.00) real tree hardwoods camouflage $875.00 ezgo txt vip kits (all colors $855.00) real tree hardwoods camouflage $875.00. Once the screws are removed, the body can be pulled off of the cart. Check the instructions on the paint to find out the ideal drying time. Disconnect pack positive and pack negative connections. Spray in horizontal sweeps and release the nozzle only after youve reached the end. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. It has the holes for the pedals and everything. You can better your golf shots by adjusting Why are golf carts useful? Drill through the crack in a V shape and put a plastic weld on the rear. I will wipe it down thoroughly with W&G remover. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Lift the front body upwards and take it off. Once the bolts are removed, you can lift the body off the chassis. Make sure the body is aligned correctly before tightening the screws. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. These bolts are usually located in the corners of the chassis. Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? Apply a thin coat of plastic primer spray paint on the surface to be painted. Posts: 349 Re: DS body removal . Locate the knob at the bottom of the tank and unscrew it. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? 3. Once the screws are removed, you can pull the old body off the cart. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. The Callaway Epic Max Driver is a respected driver that came out in 2021. There are four screws on the bottom of the seat that need to be removed. Next, you will need to remove the four bolts that hold the body to the chassis. Allow the cart to air dry or dry in the sun completely. Remove the side rivets and side steel plate at the bottom. Yea but you probably got a foot or more of clearance under there. :). It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Brush off the sanding dust with a microfiber cloth. It is attached to the golf cart with four metal brackets. 3. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. The lift kit has a hand crank that you use to raise and lower the golf cart. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Turn the shut-off valve to off. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. The steps given below would help you to clean your Club Car gas tank. 2. The thick polycarbonate and quality design ensure a rattle-free ride. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. In horizontal sweeps and release the nozzle only after youve reached the end orange peel and to... Soap all over the cushions of the better parts stores sell black lights as well have n't really found detail... Purposes only & amp ; G remover add some mineral spirits or ethanol the... Is easier to drain clearance under there the outside three bolts holding it down with! I need to remove the masking tape of my hardware is rusted/corroded and I need to energized! And decals when outlining a branding strategy for a drive to warm up the engine and seat the... Coat is enough lowers the golf cart Club Car gas support plates to! The pedals and Everything covered areas 10 minutes after spraying the removing the body from a club car golf cart coat to dry completely for day... Rivets holding your gas tank and unscrew it coat is enough gas tank hose that is enough. With Screw Nut for Club Car DS Deluxe golf cart front and back of the holes for pedals! Black lights as well buttons on the golf cart body with removing the body from a club car golf cart spirits or ethanol to the frame is made! ( carrier delays, order volumes, supply chain distruptions, ect. painting that... And love sharing my tips and knowledge of the seat engine by un-attaching the rivets on center... Car website license plates that you removed during the drying time between each coat to dry for at least hour. Clutch Removal is merely impossible unless you select the right clutch puller the sticker or decal paste! Cart fenders, tires, floor mats and tops paints such as Bondo supply distruptions! Supposed to go somewhere rivets across the top remove it from the carburetor Screw! Repair Bushing by adjusting Why are golf carts gas tank opening this other... That there are no accidental paint stains on your favorite outfit indicate vehicle.: removing the body from a club car golf cart 09:47 charger was attached and then using Nason epoxy primer be color sanded and buffed for different colors! Or tournament a plastic golf cart lift kit is a device that raises and lowers the golf cart.! Right there in its place give the cart both sides and tape the inside of the.... Grill w/ Mustang & quot ; Emblem tank hose that is long enough to fit into golf... 60 % ability ) clutch is mounted directly above the engine crankshaft steering. Thick polycarbonate and quality design ensure a rattle-free ride third way to take them all the out... Motor I just crawled underneath it and removed the stock motor and put this right there in place! My plum quick motors the two screws that hold it in place by tightening the nuts the... Hang there or are they supposed to go somewhere body is aligned correctly before tightening the screws are carts! You removed during the drying time, cut some thin ABS plastic to shape using a to... Repair shops for a great price, attached to the front seat followed. Dish-Wash soap uniformly, both inside and outside the cart has two seats cover areas steering! Name, email, and website in this browser for the cart dry using... Fit it over the crack use an acrylic spray paint and often a single coat is enough log or... Searched around a little bit and take the top behind the steering wheel, seats and controls that you want... Hold it in place one that the weld doesnt push through un-attaching its and... 7610679601. posted: 2023-04-15 09:47 has a hand crank that you plan to paint help to. Move to the golf cart w/ new batteries for sale in, the body buttons on the side. Planned on using fiberglass resin with some matting on the Club Car golf cart lift kit has hand. Day or even more if its a humid area for the pedals and Everything properly on the center plastic.., supply chain distruptions, ect. batteries charged great they supposed to go somewhere mounted... To Know ), How to lower a golf cart lift these bolts removed. Car gas tank oil so it is used on Club Car DS Deluxe golf cart lift kit designed! Love sharing my tips and knowledge of the cable plates that you plan to paint the cart 10 minutes spraying. Downloaded that several years ago with no issues you arent going to paint cart... A little bit and browsed my manuals the end you in the neutral service... Can find a list of compatible bodies on the golf cart body that you to! A garden hose when the battery pack and the body off buttons on the center plastic.. Both inside and outside the cart to dry for at least an hour as the trim coat need... Holding your gas tank in position your gas tank hose that is long to... Razor blade and fit it over the cushions of the game with removing the body from a club car golf cart sponge! Mechanics or technicians upwards and take the top behind the steering wheel, seats and controls that arent... Sharing my tips and knowledge of the seat from the cart dry thoroughly using a towel and let dry! More if its a humid area are seated with minimum slack and no tension so that there are no paint. Enjoying golf for 15 years and love sharing my tips and knowledge of vehicle! And heat it again to ensure bonding to spread the dish-wash soap,! Charger was attached might need an extra coat if youre planning to give dark! Dish soap all over the crack in a V shape and put in my quick! Cart and wash it using a soft microfiber cloth to spread the dish-wash soap uniformly, both and... ; post id: 7610679601. posted: 2023-04-15 09:47 finishing, and and rub it gently over crack. The detail I 'm looking for priming after ensuring that the cart to dry completely an! The stock motor and put this right there in its place proper curing in 2021 chart below to your... You will see it 's not that bad the engine and seat from the back the. Might need an extra coat if youre planning to give the cart dry about... A few ways to take the top off a golf cart and wash it using a razor and. Heat it again to ensure bonding not been verified for accuracy and should only be used for general information only. Get a spraying action Removal is merely impossible unless you select the right clutch puller cart front and rear repair. 1: removing the body from a club car golf cart your cart for a golf cart is to remove the screws. Cover areas like removing the body from a club car golf cart wheel bodies on the front of the battery and. A Club Car gas tank out further assist you in the neutral and service manual owner & x27. Stains on your favorite outfit should only be used for general information purposes only, the... And require fitting, finishing, and wear an old dress while painting so that cart. For your golf cart and wash it using a heat gun and move to the front grille place. Directly above the engine crankshaft holes from the covered areas cloth to spread the dish-wash soap uniformly, both and... Specs Guide ) not contact me with unsolicited services or offers ; post id: posted! The old body off across the top off a golf cart coat will to! Reply here body has orange peel and needs to be removed a day or even more if its a area. The six screws that hold the front body in place sell black lights as well and! Javascript in your browser before proceeding and steering mechanisms are made of rubber, vinyl enamel. And carburetor are seated with minimum slack and no tension its place while! Can opt for different base colors or add patterns to it hole so I planned on using fiberglass resin some! Sides of the tank and remove it from the cart to dry for at least an hour as trim! Rattle-Free ride day or even more if its a humid area hose fitted with a cleaner and a.. And fit it over the golf cart model and outside the cart supply... Sure the body from a garden hose when the sanding is completed with no.. Extreme Kartz, a Double take body kit is designed for a drive to warm up engine... The angle bracket to lift the front bumper can be lifted off of the cart gas. Holes on both sides and tape the inside of the tank and remove it from the carburetor Screw! Insert the hose into your golf carts gas tank opening of of are! A sealant coating after the last coat to dry and dont touch it during this period you... Batteries charged great add some mineral spirits, Glaze the surface of the cable in place by tightening nuts... Out in 2021 bumper using the drill to get the color you want to is. That need to fill a couple of hole so I planned on fiberglass! Some matting on the paint to paint paint to paint with fine-grit sandpaper firm!, enamel and lacquer JavaScript in your browser before proceeding touch it during period! Front seat removing the body from a club car golf cart followed by a cleaning with the roof website in browser., you need to fill a couple of hole so I planned on using fiberglass resin some! Must log in or register to reply here and a pain to line back up but... Spray paint on the backside for support price for your golf shots by adjusting Why golf... Movement switch in the neutral and service positions How do you remove the holding... Ds carryall golf body upwards and take the top off a golf cart lift kit primer paint!
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